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国控达分享自动化生产线的设计方案

2021-04-13 10:26:41 yunfengnet 12

苏州国控达自动化设备有限公司成立于2010年7月,是一家以技术研发为核心实力的民营高新技术企业,专业为世界知名企业提供和生产非标自动化设备、非标设备定制,非标生产线,测试设备、和精密零部件等产品。

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自动化生产线的设计方案分享:

        1、选择合理的运输工具

运输工具一般指传送带。根据产品间隔长度以及实际情况,计算出传送带的速度和长度。

非标设备定制

       2、生产线生产的平面布局

生产线平面设计应当保证零件的运输路线最短,生产工人操作方便,辅助服务部门工作便利,最有效地利用生产面积,并考虑生产线之间的相互衔接。生产线的位置涉及到各条生产线间的相互关系,要根据加工部件装配所要求的顺序排列,整体布置要考虑物料流向问题,从而缩短路线,减少运输工作量。

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       3、制定生产线标准计划指示图

根据生产线上每个工作地都按一定的节拍重复地生产,可定制订出生产线的标准计划指示图表,表示出生产线生产的期量标准、工作制度和工作程序等等,为生产作业计划的编制提供依据。

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       4、确定生产线的生产节拍

生产线的节拍就是顺序生产两件相同制品之间的时间间隔,可以表明生产线生产率的高低,是生产线最重要的工作参数。

当生产线上加工的零件小,节拍只有几秒或几十秒时,零件就要采用成批运输,此时生产两批同样制品之间的时间间隔称为节奏,它等于节拍与运输批量的乘积。生产线采取按批运输制品时如果批量大,虽然可以简化运输工作,但生产线的制品占用量却要随之增大。

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       5、组织工序同期化及工作地(设备需要量)

生产线的节拍确定以后,要根据节拍来调节工艺过程,使各道工序的时间与生产线的节拍相等或成整数倍比例关系,这个工作称为工序同期化。工序同期化是组织生产线的必要条件,也是提高设备负荷和劳动生产率、缩短生产周期的重要方法。

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       6、确定生产线的工人需要量,合理配备人数

生产线的工序数确定后,就可以计算生产线上的所需的工人数量。做到合理配备工人数量,不会产生人员冗余。

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       7、对生产线组织的经济效果进行评估

生产线的经济效果指标主要有:产品产量增加额及增长率,劳动生产率及增长速度,流动资金占用量的节约额,产品成本降低额及降低率,追加投资回收期,年度综合节约额等等。

最后来一波最近两月的装车出货图

非标设备定制

非标设备定制

非标设备定制

非标设备定制

非标设备定制

非标设备定制

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